How do I replace my Key/Lock assembly?

Battery Key-Lock Assembly

For Voltbike models:
Key lock replacement for Yukon, Bravo, Elegant, Outback,
Enduro, Kodiak

Tools/ parts required:
Small Phillips screwdriver
24mm wrench or socket
New key-lock mounting assembly with key

Remove the battery from the battery tray.

Use a small Phillips screwdriver to loosen the forward facing screw from the cover bracket.

Remove the forward facing and downward facing Phillips screws that secure the key-lock mount in the frame. Detach the assembly from the frame, do not damage the battery connector cable.

Use a 24mm wrench or socket to carefully loosen (counter clockwise) and remove the battery connector cable lock ring.

Orientate and remount the connector plug into the new key-lock’s plug hole and install the threaded lock ring. Do not over-tighten and strip or damage the plastic threads. Position the new key-lock assembly into the frame, align and install the two small Phillips screws. Ensure the screws are tight and the new key-lock is fastened to the frame.

Install the cover bracket and screw. Insert the new key and test. Insert the bikes battery in the battery tray and check the new lock assembly holds the battery securely in place while riding. A velcro strap or webbing can be used to further minimize any vibration of the battery in the tray. Recheck after ten hours riding time.